References

We completed the delivery and installation of thermal insulation covers made from advanced aerogel material for a project involving 12 ovens for tires. The focus was on high-quality execution, precision, and long-term functionality.

The project included comprehensive preparation, technical measurements, and custom installation. It brought us valuable experience and further expanded our know-how in the field of industrial insulation.

We have supplied our customer with extrusion screws (Ø 52 mm and 60 mm) made from NITROGEN material. This highly durable material ensures long service life, high wear resistance, and stable extrusion performance.

Thanks to these properties, the customer can achieve more efficient production and lower operational costs. We are pleased to contribute to the optimization of their manufacturing process and look forward to further cooperation.

At the beginning of 2025, we successfully produced and delivered a high-end extrusion line DSL 500 for the production of TPU (PUR) tubes to the customer. The line is equipped with a single screw extruder DEX 60, which allows the processing of different materials thanks to replaceable screws. It also includes a modern Eprotec gear pump for precise pressure and process control, advanced PLC control with touch screen and remote management via VPN. The entire system is optimized for efficient production of 6-19 mm diameter tubes with extrusion speeds up to 40 m/min.

We have successfully applied our Aerogel thermal insulation covers to Toshiba and Mitsubishi injection moulding machines. This highly efficient insulating material allows us to minimize heat loss while maintaining the compact size of the installation. The precise design of the covers made it possible to apply the insulation even in areas with limited space. The installation went smoothly and without disruption to the operation of the system.

We also design and supply special parts that make production processes more efficient. These clamping fladge are placed between the extrusion barrel and die to facilitate cleaning, tool and screen changes. Their use results in significant savings in operator time, which contributes to greater efficiency and reduced operating costs.

Regular delivery of additional Battenfeld injection molding assemblies for our customer in diameters of 35 mm, 40 mm and 50 mm. We deliver many parts to customers regularly. We also have our stock in the Czech Republic in Pardubice for this need, where the parts are available immediately. Visit our www.screwstock.eu and see our current stock offer.

For our customer, we performed a local renovation of a badly damaged screw pickup caused by fiberglass. We only undertake such repairs in urgent situations when a quick fix is ​​required (under normal circumstances, it would be appropriate to supply a new screw).

This time we insulated our customer's KAUTEX extruder in the Ceramic 40 variant. We can also use this insulation variant on injection molding machines, furnaces, extrusion tools, flat heads or molds.

We supply screws not only for the plastics industry, but also for the food industry. In this case, these are hardened rotors with mixing segments ensuring homogeneous mixing of the extruded snack.